Algorithms for Mold Temperature Detection and System Investigation

Sammanfattning: Recently ABB AB/Metallurgy has developed a novel temperature measuring system in the mold copper plate for continuous casting, named OptiMold Monitor, with the purpose of dynamically monitoring mold conditions and to control the FC Mold.The OptiMold Monitor temperature signals can be further analyzed for the information of the shape of the meniscus of the molten steel together with fluid flow symmetry and speed. Also, it can be analyzed for extracting information about how the steel has started to solidify in the mold and to detect solidification deficiencies such as cracks or risks of shell break-outs. Algorithms and Matlab codes developed by ABB for the thermal data analysis has perceived good insight into the results. The OptiMold Monitor system is currently being tested in Tata Steel IJmuiden steelworks.Algorithms for local cold and hot spot detection have been suggested for robust performance and to address the issue of false alarms. And the nail bed tests for meniscus profile and speed have been analyzed.