Concept development and design for the integration of autonomous mobile robots : A contribution towards fully automated line feeding

Sammanfattning: Automation is a key enabler of modern manufacturing. It can result in increased flexibility, safety, and reduced costs. Internal logistics processes have thus far been automated to a lower level compared to other processes in a manufacturing system. Autonomous Mobile Robots (AMRs) are an emerging technology with potential to automate internal logistics processes, but there exists limited literature on their integration and implementation. In a literature study, no papers were identified that directly studied the mechanical challenges that arise in the implementation of AMRs, and none suggested solutions to overcome those challenges. The industry has shown interest in exploring the benefits of employing mixed AMR fleets where different types of AMRs, with different mechanical specifications, can work together and share tasks.  This thesis aims to contribute to the flexible integration of AMRs into manufacturing lines, especially in the context of mixed AMR fleets. A self-adjusting logistic cart is the outcome of a systematic systems engineering concept development and design process. The advantage of flexible logistic infrastructure, regardless of the type of fleet employed (i.e., mixed or homogenous), is that it can provide the industry with freedom and time to learn which AMRs and fleets best fit their needs. The novel concept provides the industry with flexibility to optimise their line feeding processes without the added problem-solving and time required to adapt and/or update logistic infrastructure such as carts. In addition to the concept development, a generalised guide for the design of carts used with AMRs is contributed to facilitate future design for AMRs studies. The concept and prototype design are evaluated and discussed. Further iterations of the design process are needed for the concept to reach maturity. Future studies into the benefits and shortcomings of the concept are encouraged.