Lignin/Carbon Fibre Composites

Sammanfattning: The market is in great need of more environmentally friendly alternatives to fossil-based composite materials to obtain a more sustainable future. Lignin is the second most common biopolymer and is a byproduct in the pulping and paper industry. Fractionation of lignin has made it possible to receive lignin with narrow dispersity and low molecular weight, which is suitable for further applications. Modification of lignin structure yields new reactive sites that can be tailored for specific needs. Because of the aromatic structure of lignin, it is a promising renewable resource for production of thermosets. In this project Kraft lignin is sequentially solvent-fractionated and modified in an allylation process with allyl chloride. The allylated lignin is reacted with a cross-linking agent and used to impregnate carbon fibre mats. The resin-coated material is then cured at 125 oC to achieve a composite material. The project also encompasses characterization of the chemical structure of lignin in the different fractions. The morphology and adhesive properties of the lignin as well as the carbon fibres and the composite material was investigated. Although the production of composite material from lignin and carbon fibres were accomplished, bubble formation in the resin was a problem for all composite samples that were prepared, whether it was during solvent evaporation or during curing. By performing the addition of resin to carbon fibre mats in multiple steps, where pressure is added after the first applied layer, it is suggested that complete adhesion to the carbon fibre can be achieved, whilst maintaining adequate resin to carbon fibre ratio.