Modelling of Automotive Suspension Damper

Sammanfattning: A hydraulic damper plays an important role in tuning the handling and comfort characteristicsof a vehicle. Tuning and selecting a damper based on subjective evaluation, by considering theopinions of various users, would be an inefficient method since the comfort requirements of usersvary a lot. Instead, mathematical models of damper and simulation of these models in variousoperating conditions are preferred to standardize the tuning procedure, quantify the comfortlevels and reduce cost of testing. This would require a model, which is good enough to capture thebehaviour of damper in various operating and extreme conditions.The Force-Velocity (FV) curve is one of the most widely used model of a damper. This curve isimplemented either as an equation or as a look-up table. It is a plot between the maximum forceat each peak velocity point. There are certain dynamic phenomena like hysteresis and dependencyon the displacement of damper, which cannot be captured with a FV curve model, but are requiredfor better understanding of the vehicle behaviour.This thesis was conducted in cooperation with Volvo Cars with an aim to improve the existingdamper model which is a Force-Velocity curve. This work focuses on developing a damper model,which is complex enough to capture the phenomena discussed above and simple enough to beimplemented in real time simulations. Also, the thesis aims to establish a standard method toparameterise the damper model and generate the Force-Velocity curve from the tests performedon the damper test rig. A test matrix which includes the standard tests for parameterising andthe extreme test cases for the validation of the developed model will be developed. The final focusis to implement the damper model in a multi body simulation (MBS) software.The master thesis starts with an introduction, where the background for the project is described and then the thesis goals are set. It is followed by a literature review in which fewadvanced damper models are discussed in brief. Then, a step-by-step process of developing thedamper model is discussed along with few more possible options. Later, the construction of a testmatrix is discussed in detail followed by the parameter identification process. Next, the validationof the developed damper model is discussed using the test data from Volvo Hällered ProvingGround (HPG). After validation, implementation of the model in VI CarRealTime and Adams Caralong with the results are presented. Finally the thesis is concluded and the recommendations forfuture work are made on further improving the model.