Återanvändande av skärslagg som råmaterial i ljusbågsugnen

Sammanfattning: Sandvik produces about 230 000 tonnes of steel annually by melting in an electric arc furnace, where more than 90% of this steel is casted via continuous casting. When the strands are cast, these strands will be cuts to specific lengths with 2 cm thick cuts by using gas and iron powder. This generates approximately 750 tonnes of steel chips (cutting residues) each year, with a composition from the entire annual production of steel that falls as a residual. The purpose of the work was to review a possible reuse of the cutting residues as a raw material in the electric arc furnace. The problem with the cutting residue is the large reactive surface area, which could cause the material to burn in the electric arc furnace during operation. Since there are a high gas flow in the electric arc furnace during operation, the cutting residue that has a small particle size can also disappear from the furnace with the gas flow to the particle filters. By briquetting the cutting residue, these problems could be minimized and a reuse of the cutting slag as raw material could thus be possible. Therefore the cutting residue was transported to a company that sieved, dried and briquetted the cutting residue.  37 tonnes of cutting residue briquettes have been reused into 18 charges under normal operations with 2 tonnes of cutting residue briquettes in each charge (one charge with only 1 tonne of cutting slag). In order to measure how efficient, the reuse of the cutting residue was, a reference was needed. The reference was based on how the yield of steel for the elements, molybdenum, nickel, copper, cobalt and chromium in the electric arc furnace behaves in daily operation. This yield was used as a basis for calculating the yield when reusing the cutting residue. The results showed that nickel and molybdenum had a consistently good yield. The results for the cobalt and copper was not as clear, but the yields were generally good. In the case of chromium the results are naturally varied, as chromium reacts with the slag during the process. However, the predominant conclusion of the work was that it is possible to reuse the cutting residue as a raw material in the electric arc furnace with an acceptable yield by briquetting it. Analysis of the slag was also done to see any deviations from daily operations. The results showed that the slag was not affected when the cutting residue was reused as raw material in the electric arc furnace.