Development and testing of controller that introduces the functionality to lift the second front axle on a heavy vehicle

Sammanfattning: The transition to more environmentally sustainable transports, as well as rising fuel prices create a demand for efficient means of transportation. Liftable axles have shown potential to save fuel and reduces tire wear on heavy vehicles. This thesis proposes a simulation environment and a control method for the electronically controlled air suspension system on a four axle truck that enables axle lifting. The goal of the work is to propose a control method that fulfills certain safety criteria and is robust to disturbances introduced by an external un-modeled controller. A simulation environment is proposed, based upon two different physical models of the suspension system. The first model offers simplicity for the initial tuning of the controller and the second model serves as a platform for more realistic testing of the controller before the final vehicle test. The results from the vehicle tests show that the proposed controller is able to regulate the pressure in the suspension bellows to the desired load distribution between the axles of the vehicle, while the vehicle is maintaining a certain height above ground. The vehicle test showed that it was difficult to read the correct pressure in the suspension bellows when the valves controlling the airflow in and out of the suspension bellow were open. A method for compensating the error when the valves are open is proposed.