Cableharness selection for gearboxes using mathematical optimization

Sammanfattning: The Scania modular product system enables the production of thousands of different versions of gearboxes. If each version use a unique cable harness, this leads to large costs for storage and production. It is desired to find a smaller set of cable harnesses to fit the needs of all gearboxes. In this report we present two mathematical programming models to accomplish this while minimizing cost for production and storage. We propose a procedure for partitioning the data into smaller subsets without loosing model accuracy. We also show how the solution to the first model may be used as a warm start solution for the second model. The report focuses on cables for gearbox control systems used in heavy trucks manufactured by Scania. Results from testing the models against data provided by Scania is presented. These results suggest that substantial reduction in production cost can be achieved. Findings from this project can be used in similar situations, for example engine control system cables and general vehicle electric wiring.