Study of high flash point ethyl alcohol-based secondary fluids applied in Ground Source Heat Pumps systems

Sammanfattning: Ethyl alcohol (ethanol) as secondary fluids is very popular as heat transfer fluid for indirect refrigeration system with ground source heat pump systems (GSHP) in several countries such as Sweden, Norway, Switzerland, Finland and other European countries. There have been several researches about the future ofthe refrigeration sector, refrigerants and refrigeration systems. Moreover, strict regulations such as F-gasregulation and Kigali Amendment forcing a phase down of many current widely used high global warming potential (GWP) refrigerants, i.e. R134a or R410A. Therefore, secondary refrigeration systems and their working fluids are expected to play a key role in order to minimize the refrigerant charge in the systems, reduce the indirect refrigerant leakages as well as increase the safety during operation. The aim of this thesis is to investigate the effect different additives to increase the flame point together with ethanol-based secondary fluids and validate their thermophysical properties by comparing them with reference values for pure ethanol water solutions. The study aims to design a new commercial ethyl alcohol-based product for GSHP system that could replace existing ones in the Swedish market and could workwith natural or flammable low GWP refrigerants. Different high flash point additives were tested such as 1-propyl alcohol, n-butyl alcohol, glycerol andpropylene carbonate. Thermophysical properties were investigated and a GSHP model in Excel was created in order to assess the energy performance of the resulted blends. After screening different blends and assessing the energy performance, glycerol as additive in low concentration seems to be the future for the ethyl alcohol-based secondary fluids because of its high flashpoint (160ºC) that will reduce the flammability risk associated to ethyl alcohol blends, the low viscosity (by 12% lower compared to pure ethyl alcohol blends) that help reduce pumping power by 4.5% compared topure ethyl alcohol blends. Moreover, ethyl alcohol and glycerol blend showed the lost in heat transfer coefficient by 4% lower compared to pure ethyl alcohol blends due to lower thermal conductivity compared to pure ethyl alcohol blends. Finally, it is a rather cheap and natural product which has no problem related to corrosion since ethyl alcohol and glycerol are less corrosive than water. Although, flash point test was not conducted so there is no data regarding the flash point, it is expected the flash point is increased due to the high flash point of glycerol compared to ethyl alcohol or other possible additives. Therefore, it is expected that the flammability risk associated to ethyl alcohol-based secondary fluids is reduced.