Integration of hydrothermal processes on a forest-based biorefinery site

Sammanfattning: The pulp and paper industry (PPI) is a business that produce large amounts of residues annually. Besides bark, large quantities of sludge are produced from the various parts of the industrial process. The sludge that comes from the biological wastewater purification process is denoted biosludge and is known as a particularly problematic waste product. It is of interest to reduce the amount of sludge from the PPI or to find new ways of handling the produced sludge. The common way to treat the PPI sludge is by incineration in the site’s bark boiler. The material is however difficult to dewater and often does more harm than good in the boilers. Different technologies to try and dewater the sludge further have been investigated previously, one that has recently been noted is hydrothermal treatment. The technology described in this thesis work is called hydrothermal carbonization (HTC) which uses water as a reaction media to turn the sludge into a coal-like material called hydrochar. The hydrochar has a higher heating value than the initial sludge and is more hydrophobic which makes it easier to dewater. This Master’s thesis describes the process technologies of the HTC process and presents some of the recent work done within the area. The properties of different residues from the PPI are presented before the integration of an HTC process on the biorefinery site in Domsjö, Sweden is discussed using previously published articles. A survey concerning sludge from industries within a 500 km range of the Domsjö biorefinery site is made to investigate whether residual streams similar to the ones at the Domsjö site are available in the vicinity. The results show that an HTC process demands energy in the form of steam and/or electricity. A previously made pinch and total site analysis show that the most accessible steam at the Domsjö biorefinery site, that most appliances and process steps uses, is at 7 bars. There are also steam levels of 20 and 32 bar in the area, which is within the range an HTC plant requires. The HTC process water demands further treatment which puts an extra stress on the already existing water purification process. The Domsjö biorefinery site produces 6000 tonnes of biosludge per year. Several HTC companies produce units that normally treat 20000-50000 tonnes of sludge per year, which indicates that additional sludge could be added to reach full capacity. The survey shows that there are similar materials available in the surroundings. It is concluded that further investigations concerning the sludge materials must be made before real implementation consequences can be calculated.