Prediction of early age and time dependent deformations in a massive concrete structure

Sammanfattning: The heat development that occurs due to the hydration of cement is important to consider during casting of massive concrete structures. By using computer programs that are based on finite element methods (FEM), simulations can be performed on the heat- and strength development. In this project, a FE program called ConTeSt has been used in order to predict the temperature- and strain development in a massive concrete wall. If the potential risks in a concrete structure are evaluated before casting, economical savings, including a better casting plan could be obtained. The structure under investigation was a concrete wall behind one of the spillways in the hydro power dam of Storfinnforsen. Due to a re-construction of the wall, an opportunity occurred to develop a measurement plan of the casting and perform simulations on the wall. A sensitivity analysis was performed in order to investigate the effects on the temperature- and strain development, by varying the cement content, ambient temperature, wind speed and degree of restraint in translation. The results showed, that a higher cement content increased the rate of hydration and hence the temperature in the concrete. Higher wind speeds contributed to more cooling of the concrete which, in some cases, resulted in cracking due to contraction of the material. Cracking due to contraction also occurred when the ambient temperature was decreased. The ambient temperature did not have a significant impact on the rate of hydration, but instead the impact was larger from the initial temperature of the fresh concrete. A higher initial temperature of the fresh concrete increased the rate of hydration, which increased the temperature in the material. The degree of restraint could only be varied in translation in ConTeSt and hence the effect on the strain development was not that significant. A crack risk analysis was performed where the developed tensile stresses were compared with the tensile strength of the concrete. The same factors were varied as in the sensitivity analysis. The results showed that the tensile strength was exceeded for most of the cases and thus that the crack risk was high. The required equipment, in order to perform the measurements on site, consisted of 7 strain gauges of the module KM-100B from TML Tokyo Sokki Kenkyujo, 2 data loggers of the module Spider-8 from HBM, at least a 25 m ø9 mm 5-core shielded cable and a computer with the software Catman Easy.