Casting and Characterization of Advanced High Strength Steels

Sammanfattning: The Latin American steel making company Ternium S.A. aims to develop and produce a new type of advanced high strength steel (AHSS) in which the main alloying elements are carbon, aluminium, manganese, and silicon. The present work is the first phase of the development project and it involves casting and characterization of four steel compositions with varying amounts of the aforementioned elements. The results revealed that the Mn-content had a large impact on the development of hard phases during solidification. A steel with a Mn-content of 2 %wt. had almost completely transformed to pearlite during cooling, while a steel with a 4 %wt. Mn-content consisted of primarily martensite and retained austenite. Only the impact of the Mn-content is evaluated. The columnar grain size for two of the four steel compositions were in the range of 20-30 mm, which is similar to those observed from continuous casting. This indicate that the heat transfer rate was slow enough to allow these grains to grow. Measurements during casting showed an initial cooling rate of 10-20°C/min at a distance of 10 mm inside the ingot, which is much slower than the surface cooling rate during continuous casting (100-150°C/min). It was assumed that the cooling rate was similar for all castings since the methodology was identical. However, the steel used for cooling rate measurements was not characterized, why a correlation between cooling rate and composition could not be obtained. A heat transfer model was developed to gain further knowledge of the solidification process. As a reference to the heat transfer model, a eutectic Bi-42Sn alloy was cast with temperaturemonitoring using a casting setup identical to that of the steel castings. A similar cooling rate tothe Bi-42Sn reference casting was obtained where the cooling was faster from above of the ingot than below. Thus, the last part of the metal to solidify during the simulation was situated in the lower half of the ingot. This provides a model for testing future steel compositions.