Box Beam

Sammanfattning: This report covers the product development process of a C-profile forming a box beam for use in storage systems. The company Brännehylte Lagersystem AB is in need of a new box beam that in pair can handle a maximum load of 4000 kg (four pallets x 1000 kg). At present the company has only one beam capable of a maximum load of 4x800 kg and wants to expand its product range and develop as a company and compete with others in the storage systems market. The first step began with acquiring information on the different beams and how they behave under stress. Then began a combination of brainstorming and brainwriting to generate a number of concepts of how a C-profile could possibly look like. After screening of the different concepts using Gut-feeling method three most appropriate concepts were left and were pitted against each other in a Pugh Matrix to get the best possible C-profile for further development. Calculations and tests were done on the selected concept with a combination of elementary cases and SolidWorks. For the beam to be approved it must meet the EU standard for storage racks. The calculated beam resulted in a working beam in theory, which in turn must be produced to confirm that the theory is true. Because a prototype must be produced in order to confirm the results, then the work cannot be proven in practical example and only be proven in theory.