Evaluation of the Weather Resistance of Ram-Air Kites Used in Airborne Wind Energy Systems

Sammanfattning: Airborne Wind Energy is an emerging technology that harnesses the power of the wind by using tethered wings. Among the flying devices are ram-air wings made from coated textiles that utilize dynamic pressure to gain their shape. During flight operation, the textiles are subject to long-term weathering exposure and high aerodynamic loads, leading to degradation processes and the ultimate loss of functional properties. Therefore, a key challenge in the Airborne Wind Energy industry is the improvement of the textile durability of ram-air kites. This thesis contributes to solving this problem by investigating the effects of 200 hours of artificial weathering and 36 weeks of natural weathering on the mechanical properties of selected state-of-the-art kite textiles and the underlying principles of degradation. The tested materials involve two polyamide 6.6 rip-stop weaves coated with polyurethane and silicone, as well as a coated plain weave and a flexible laminate made from high-modulus polyethylene. The results show that all materials are clearly affected by the exposure to weathering, but the implications on the mechanical properties and the rate of degradation vary significantly. The high-modulus polyethylene textiles demonstrate superior tensile properties, but severe coating degradation causes a significant rise in air permeability. Consequently, the high-modulus polyethylene textiles are considered unsuitable for application in ram-air kites, as the high permeability prevents the kite from maintaining sufficiently high pressure. In contrast, the silicone coated polyamide 6.6 textile exhibits superior air permeability after long-term exposure to weathering conditions. FTIR spectroscopy and TGA indicate that the reduced permeability could arise from curing processes in the silicone coating.