Alarm flood reduction using multiple data sources

Sammanfattning: The introduction of distributed control systems in the process industry has increased the number of alarms per operator exponentially. Modern plants present a high level of interconnectivity due to steam recirculation, heat integration and the complex control systems installed in the plant. When there is a disturbance in the plant it spreads through its material, energy and information connections affecting the process variables on the path. The alarms associated to these process variables are triggered. The alarm messages may overload the operator in the control room, who will not be able to properly investigate each one of these alarms. This undesired situation is called an “alarm flood”. In such situations the operator might not be able to keep the plant within safe operation. The aim of this thesis is to reduce alarm flood periods in process plants. Consequential alarms coming from the same process abnormality are isolated and a causal alarm suggestion is given. The causal alarm in an alarm flood is the alarm associated to the asset originating the disturbance that caused the flood. Multiple information sources are used: an alarm log containing all past alarms messages, process data and a topology model of the plant. The alarm flood reduction is achieved with a combination of alarm log analysis, process data root-cause analysis and connectivity analysis. The research findings are implemented in a software tool that guides the user through the different steps of the method. Finally the applicability of the method is proved with an industrial case study.