Jet Printing Quality ImprovementThrough Anomaly Detection UsingMachine Learning

Sammanfattning: This case study examined emitted sound and actuated piezoelectric current in a solderpaste jet printing machine to conclude whether quality degradation could be detected with an autoencoder machine learning model. An autoencoder was used to detect anomalies in non-realtime that were defined asa diameter drift with an averaging window from a target diameter. A sensor and datacollection system existed for the piezoelectric current, and a microphone was proposedas a new sensor to monitor the system. The sound was preprocessed with a Fast Fourier Transform to extract information of the existing frequencies. The results of the model, visualized through reconstruction error plots and an Area Under the Curve score, show that the autoencoder successfully detected conspicuous anomalies. The study indicated that anomalies can be detected prior to solder paste supply failure using the sound. When the temperature was varied or when the jetting head nozzle was clogged by residual solder paste, the sound model identified most anomalies although the current network showed better performance.