Konstruktion av Industriellt Vibrationsmätningssystem med signalbehandling baserad på Digitala Vågfilter av Lattice-struktur

Sammanfattning: In this bachelor thesis a complete prototype of an industrial vibration measurement platform has been developed. By measuring a number of variables such as acceleration, temperature and speed conclusions can be drawn on machinery health. The aim is to evaluate hardware and software solutions for a possible future product. Based on a requirement specification a proper hardware design has be developed. The hardware consists of a four-layer PCB with an ARM Cortex-M3 microcontroller and about 250 other components. The PCB was designed, assembled, tested and finally housed in a box. Measures have been taken to protect the prototype against external disturbances such as inappropriate supply voltages and transients on the input stages.Software has been written for the microcontroller to perform the various measurements required by the prototype. These include RMS, integration and filtering. Special attention was paid to the latter by implementing filters based on lattice wave digital structures. This structure results in a very efficient implementation. Consideration is taken to be able to generate arbitrary filters independent of the characteristics and design method. To save time the microcontroller implements all the algorithms without any floating point numbers.Furthermore, both hardware and software are adapted for future industrial use. The finished prototype supports a number of communication interfaces in which Modbus (RS-485) and current loop communication can be mentioned.The final result is a very good performing platform with strong future potential.The work was commissioned by the consulting firm Syncore Technologies AB at their office in Mjärdevi, Linköping. The project has, in total, taken 10 weeks and occurred during spring 2010.In this bachelor thesis a complete prototype of an industrial vibration measurement platform has been developed. By measuring a number of variables such as acceleration, temperature and speed conclusions can be drawn on machinery health. The aim is to evaluate hardware and software solutions for a possible future product. Based on a requirement specification a proper hardware design has be developed. The hardware consists of a four-layer PCB with an ARM Cortex-M3 microcontroller and about 250 other components. The PCB was designed, assembled, tested and finally housed in a box. Measures have been taken to protect the prototype against external disturbances such as inappropriate supply voltages and transients on the input stages.Software has been written for the microcontroller to perform the various measurements required by the prototype. These include RMS, integration and filtering. Special attention was paid to the latter by implementing filters based on lattice wave digital structures. This structure results in a very efficient implementation. Consideration is taken to be able to generate arbitrary filters independent of the characteristics and design method. To save time the microcontroller implements all the algorithms without any floating point numbers.Furthermore, both hardware and software are adapted for future industrial use. The finished prototype supports a number of communication interfaces in which Modbus (RS-485) and current loop communication can be mentioned.The final result is a very good performing platform with strong future potential.The work was commissioned by the consulting firm Syncore Technologies AB at their office in Mjärdevi, Linköping. The project has, in total, taken 10 weeks and occurred during spring 2010.