Development of chitosan nanocomposite coatings for visible-light photocatalytic antiviral applications

Sammanfattning: During the global pandemic of coronavirus, the severe acute respiratory syndrome coronavirus 2 (SARS-CoV-2) outbreak, the world was desperately searching for simpler yet more effective solutions to stop the spread of coronavirus (COVID-19). Since no one was prepared for the fast spread of such a contagious virus, there was a shortage of proper protective solutions to stop the spread. Large quantities of alcohol-based disinfectant and hand sanitizers were used, but it led to global shortages. It is desired to have a water-based, easily applied, low-cost and long-lasting disinfectant that can prevent the spread of coronavirus on any surface, without the issue of skin allergies or skin-drying as often found while using alcohol. Inspired by nature, chitosan (CS), a natural biopolymer with well-known antimicrobial and film-forming properties, was tested in this study for the preparation of coatings spread onto various surfaces and the antiviral effect was evaluated. Zinc oxide (ZnO), a material generally recognized as safe (GRAS) by the US Food and Drug Administration (FDA), is a photocatalyst that was embedded in chitosan to enhance the antimicrobial and antiviral performance of the coatings. In order to apply water-based chitosan formulation on hydrophobic polypropylene (PP) surgical mask and polyethylene terephthalate (PET) surface, the plastics were treated with either oxygen plasma or corona plasma to improve the surface hydrophilicity. The corona plasma treatment decreased the water contact angle (WCA) of the surgical mask from approximately 125° to 101° and drastically reduced WCA of the PET film from approximately 100° to 29°. The PET film was coated with CS – ZnO nanocomposite, which contains 1% chitosan and 5 wt.% (w.r.t weight of chitosan) ZnO nanoparticles. The capability of photocatalytic degradation of CS – ZnO coating was demonstrated during the degradation of methylene blue dye molecules. Additionally, we evaluated the antiviral effect of the CS – ZnO nanocomposite coating on PET plastic films under typical room lighting conditions by measuring the inactivation of lentivirus. This approach utilizes the pseudotype system, which is a reliable tool to study under conventional biosafety conditions, particularly for certain pathogenic strains of coronaviruses (CoVs) which have a strong pathogenicity.