Experimental Study of Flow Fields in Moving Bed Biofilm Reactors

Sammanfattning: With the rise in global energy prices, as well as energy consumption being the largest source of greenhouse gas emissions, biofilm-based systems utilized for wastewater treatment, such as moving bed biofilm reactors (MBBRs), have grown in popularity for their lower energy consumption compared to conventional activated sludge processes. However, this technology requires large amounts of energy to constantly distribute and suspend its biofilm carrier within the reactor by either aerators or mechanical mixers. Many studies have been done on optimizing the aeration systems, but limited research has been focused on the mechanical mixing systems. This master’s thesis project aims to narrow the research and data gaps in MBBR mechanical mixing by conducting scaled-down experiments to study the influence of different mixer configurations on carrier’s flow fields in a reactor tank. The main objective is to determine the conditions for good carrier mixing and their energy use efficiency. Other objectives include determining the effects of scaling on carrier flow fields and whether the experimental results can be used to help develop and validate MBBR computational fluid dynamics (CFD) models. The results showed that good carrier mixing occurred in conditions where (1) mixer height was 3 cm from the bottom of the tank, had no inclinations and positioned along a long wall; (2) mixer flows could maintain their momentum; (3) sufficient length was given for mixer jet streams to develop and widen; (4) there was a dual presence of vertical flow loops and horizontal bulk flow loops; (5) 2 mixers did not result in counter- rotating flows; and (6) 2 mixers were not positioned in one corner of the tank. The effects of scaling did not impact the carrier flow fields and was determine by comparing the experimental results from this study with the results from a previous experiment that utilized a smaller tank. The results from this study could qualitatively match with the results of the CFD model. Limitations that occurred during the study when trying to define “good mixing” were also discussed. Lastly, the thesis ends with stating future work and recommendations.