Additive Manufacturing: Comparative Analysis and Application in Suspension Design

Sammanfattning: Additive manufacturing (AM), also known as 3D printing, has emerged as a rapidly growing manufacturing technique with numerous advantages over traditional methods. This thesis project investigates the application of AM in suspension design. The aim is to explore the advantages of AM, suitable product selection, and the potential for gaining a competitive edge by leveraging AM effectively. Through this research, a printable part specifically designed for AM will be developed. The project's results demonstrate the advantages of AM when the technique is harnessed effectively. Merely switching manufacturing techniques without considering AM's value-added aspects is unlikely to yield the desired benefits. However, designing components with AM in mind from the initial stages can unlock numerous advantages. The findings of this thesis project contribute to understanding how AM can be leveraged to optimize mountain bike suspensions. By evaluating the advantages and disadvantages of the designed parts, valuable insights are provided for Öhlins and the wider biking industry. This knowledge enables informed decision-making for strategic integration of AM in future product development and manufacturing processes. This research underscores the significance of thoughtful design considerations and effective integration of AM to harness its full potential in enhancing the performance, cost-efficiency, and functionality of mountain bike suspension.