Extraction of Backfilled Tailings in the Dannemora Mine – Economic Potential and Rock Stability Assessment

Sammanfattning: The cut-off grade determines what rock mass are economic to mine. At the Dannemora mine, in eastern Bergslagen, Sweden, previously processed ore generated tailings (enrichment sand) with an iron content of 21-22 % that was backfilled into large open bodies (stopes) in the mine between 2013-2015. However, the tailings are now considered as ore reserves due to an upgraded processing plant that lowered the cut-off from 30 % Fe to 15 % Fe. Further, with the current lowered cut-off, Grängesberg Exploration Holding AB intends to restart production of iron ore in the Dannemora mine in new ore bodies. However, before starting full operation of excavating the ore bodies and extracting the large ore reserve of tailings, several challenges related to the rock stability need to be well assessed. The main goal of this project is therefore to investigate what would be the safest and most economical technique to extract the tailings that currently act as a stabilising rock mass against the side walls. Investigation of borehole data, drill cores, and geometric calculations, were conducted to characterise the stope host rocks in terms of risk for rock failure and leads to several statements. The results reveal that the host rock has a high strength (70-80 % RQD) and there is a low risk of spalling deformation at the extracted depths when the tailings will be removed. However, deformation as wedge failure could potentially occur when the stabilising tailings will be removed. Further, it is shown that the amount of tailings that can be extracted represent approximately more than one year of iron ore production in the mine. Analysis of the host rock shows that dilution of the tailings can be favourable if the caved wall rocks contain marble or skarn, with ore sections > 15 % Fe. The workflow demonstrates that extraction of low diluted tailings should be done at sublevel 350 meters, before extraction of high diluted tailings at sublevel 442-446 meters. Backfilling must be done simultaneously in order to preserve the stability against the side walls as the tailings are removed. This project demonstrates that tailing extraction is possible, while maintaining the stability of the host rock. The workflow presented in this thesis could be used as an approach for similar mining operations aiming to extract backfilled material and once again process it.